
Analysis cases
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Analysis categories
1.Flow analysis
Simulate product filling, we would know if the product appear hysteresis, if it can be filled full or not, the position of weld line and air trap, the necessary injection pressure and clamping force, if the size and the number of the gates are reasonable etc.
2.Runner balance analysis
Runner balance analysis mainly estimate the best size of sprue and branch runners, to avoid flash, short shot, shrink mark, warps and over-packing etc, to ensure good quality of the product.
3.Gate location analysis
Gate location analysis can analyze gate’s best position, to avoid product’s warps and shorten molding cycle.
4.Cooling analysis
Cooling analysis can predict if cooling water layout is reasonable, which areas need to reinforce cooling, judge if the thickness of product design is reasonable, predict the molding cycle etc.
5.Warpage analysis
Warpage analysis can predict product deformation and the shrinkage value in the X, Y direction, combined with adjusting cooling, pressure parameters, the gate way etc, to provide proposal of the minimum deformation.
6. Shrinkage analysis
Shrinkage analysis
can analyze volume shrinkage condition, if it would appear sink mark.
7.Stress Analysis
Stress Analysis can predict the distributions and magnitudes of residual stress of the product.
8.Overmolding analysis
Over-molding analysis can simulate flowing, warping and bonding situation of two-color molding.
9.Fiber orientation Analysis
Fiber orientation
Analysis mainly analyze and control the fiber orientation in the
plastics, to reduce shrink, warp and glass emergence on the surface of the product.
Inserts analysis mainly help to see if the mold insert or product insert would influence the flow, cooling efficiency and warp of the product.